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GEARS AND GEAR MANUFACTURING

Geographe are one of Australia’s leading industrial gearbox service providers specialising in overhauls and the manufacture of precision gear-related products. We can manufacture and assemble complete gearboxes or individual parts through reverse engineering. If you are experiencing premature wear or failure we can assess component loads and improve specification for improved reliability.

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Types of gears Geographe can manufacture

Planetary Ring Gear 001

Planetary Ring Gear

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Planet Carrier

OT Planetary Gearing

Planetary Gearing

OT Helical Gear

Helical Gear

OT Rack & Pinion Gearing

Rack & Pinion Gearing

OT Slew Pinion

Slew Pinion

OT Mill Pinion

Mill Pinion

OT Mill Girth Gear

Mill Girth Gear

OT Helical Pinion

Helical Pinion

OT Shaft Assembly

Shaft Assembly

OT Planetary Ring Gear

Planet Gear

OT Worm Wheel Assembly

Worm Wheel Assembly

OT Worm Shaft

Worm Shaft

OT Pinion Assembly

Pinion Assembly

OT Cluster Gear

Cluster Gear

OT Double Helical Gear

Double Helical Gear

OT Rack

Rack

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Gears Manufacturing

Geographe provides a full suite of in-house services for the manufacture of gears, including:

  • Casting (ferrous and non-ferrous)
  • Heat treatment (gas carburising, quench & temper, induction hardening)
  • Gear tooth profile milling, hobbing, shaping and broaching
  • Full form gear grinding to DIN4

We specialise in the manufacture of unique componentry to customer requirements and are able to deliver superior quality components with increased precision through our specialised engineering services.

We are highly proficient in manufacturing under licence, to customers specification and drawings. Previous manufacturing projects completed under licence by Geographe include Mixer components and complete Drill Head Gear Boxes.

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Industrial gearbox overhaul

Geographe has a dedicated team of gear specialists experienced in all aspects of refurbishment, maintenance and enhancement of industrial gearboxes such as David Brown, Flender, Fenner, Hansen, Lightnin, Brevini and Valmet. Our workshop is based in Kewdale, Western Australia.

Full services for the overhaul of industrial gearboxes include strip and assessment, reporting and quoting plus failure analysis, supply of enhanced performance parts where applicable for superior performance and reliability, assembly and painting, testing and supply with final inspection report.

Gear Reconditioning and Regrinding

Worn Gears are often recoverable through precision gear grinding. Thorough assessment including pre and post non destructive testing, profile checks and final profile inspection by our experienced project management team ensures they will be fit for purpose.

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Other offerings include

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Specify and Supply Mill Pinions and Girth Gears

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Gear Design Optimisation with Engineering Software

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Design and Manufacture Gearboxes

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Conveyor Drives

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Ratio Changes

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Reverse Engineering for OEM Gears

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Exciter Gearbox Overhaul and Enhancement

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Couplings

Interested in talking with us?

We will collaborate with you to solve key business challenges and achieve optimal mobile fleet and fixed plant performance at your mine sites.

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Frequently asked questions

What services does Geographe offer in terms of gearbox manufacturing and overhauls?

Geographe offers services in the overhaul and manufacturing of gear-related products. Additionally, Geographe provides a comprehensive in-house service for the manufacture of gears, including casting, heat treatment, gear tooth profile milling, and full-form gear grinding to DIN4 standards.

Where is Geographe's gearbox service and manufacturing facility located?

Our gearbox service and manufacturing facility is based in Kewdale, Western Australia.

What types of gears can Geographe manufacture?

Geographe can manufacture a wide range of gears, including:

- Casting (ferrous and non-ferrous)

- Heat treatment (gas carburising, quench & temper, induction hardening)

- Gear tooth profile milling, hobbing, shaping, and broaching

- Full-form gear grinding to DIN4

Which brands of industrial gearboxes does Geographe service?

We service a variety of industrial gearboxes, including those from David Brown, Flender, Fenner, Hansen, Lightnin, Brevini, and Valmet.