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    GEARS AND GEAR MANUFACTURING

    Geographe are one of Australia’s leading industrial gearbox service providers specialising in overhauls and the manufacture of precision gear-related products. Based in Perth, Western Australia, through reverse engineering we can manufacture many types of gears for industrial use and assemble complete gearboxes or individual parts. 

    If you are experiencing premature wear or failure on industrial gear applications, or with a large gearbox, we can assess component loads and upgrade specifications for improved reliability.

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    Types of gears Geographe can manufacture for mining and industrial applications

    Planetary Ring Gear 001

    Planetary Ring Gear

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    Planet Carrier

    OT Planetary Gearing

    Planetary Gearing

    OT Helical Gear

    Helical Gear

    OT Rack & Pinion Gearing

    Rack & Pinion Gearing

    OT Slew Pinion

    Slew Pinion

    OT Mill Pinion

    Mill Pinion

    OT Mill Girth Gear

    Mill Girth Gear

    OT Helical Pinion

    Helical Pinion

    OT Shaft Assembly

    Shaft Assembly

    OT Planetary Ring Gear

    Planet Gear

    OT Worm Wheel Assembly

    Worm Wheel Assembly

    OT Worm Shaft

    Worm Shaft

    OT Pinion Assembly

    Pinion Assembly

    OT Cluster Gear

    Cluster Gear

    OT Double Helical Gear

    Double Helical Gear

    OT Rack

    Rack

    Gleason 1200G Gear Grinding Machine

    Gear Manufacturing in Perth, Western Australia

    Geographe provides a full suite of in-house services for the manufacture of gears, including:

    • Casting (ferrous and non-ferrous)
    • Heat treatment (gas carburising, quench & temper, induction hardening)
    • Gear tooth profile milling, hobbing, shaping and broaching
    • Full form gear grinding to DIN4

    We specialise in the manufacture of unique gear related componentry to customer requirements and are able to deliver superior quality components with increased precision through our specialised engineering services.

    Our Gleason 1200G Profile Grinding Machine covers the typical range of gears in the size range up to 1,250 mm diameter, especially when high grinding performance for large profile depths is required.

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    Industrial Gearbox Overhaul

    Geographe has a dedicated team of gear specialists experienced in all aspects of refurbishment, maintenance and enhancement of industrial gearboxes such as David Brown, Flender, Fenner, Hansen, Lightnin, Brevini and Valmet. 

    Full services for the overhaul of industrial gearboxes include:

    • Strip and assessment
    • Reporting and quoting 
    • Failure analysis
    • Supply of Geographe Enhanced Performance™ parts where applicable for superior performance and reliability
    • Assembly and painting
    • Testing and supply with final inspection report

    We are highly proficient in manufacturing under licence, to customers specification and drawings. Previous manufacturing projects completed under licence by Geographe include Mixer components and complete Drill Head Gear Boxes.

    Gear Reconditioning and Regrinding

    Worn Gears are often recoverable through precision gear grinding. Thorough assessment including pre and post non destructive testing, profile checks and final profile inspection by our experienced project management team ensures they will be fit for purpose.

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    Other offerings include

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    Specify and Supply Mill Pinions and Girth Gears

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    Gear Design Optimisation with Engineering Software

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    Design and Manufacture Gearboxes

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    Conveyor Drives

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    Ratio Changes

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    Reverse Engineering for OEM Gears

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    Exciter Gearbox Overhaul and Enhancement

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    Couplings

    Interested in talking with us?

    We will collaborate with you to solve key business challenges and achieve optimal mobile fleet and fixed plant performance at your mine sites.

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    Frequently asked questions

    What services does Geographe offer in terms of gearbox manufacturing and overhauls?

    Geographe offers services in the overhaul and manufacturing of gear-related products. Additionally, Geographe provides a comprehensive in-house service for the manufacture of gears, including casting, heat treatment, gear tooth profile milling, and full-form gear grinding to DIN4 standards.

    Where is Geographe's gearbox service and manufacturing facility located?

    Our gearbox service and manufacturing facility is based in Kewdale, Western Australia.

    What types of gears can Geographe manufacture?

    Geographe can manufacture a wide range of gears, including:

    - Casting (ferrous and non-ferrous)

    - Heat treatment (gas carburising, quench & temper, induction hardening)

    - Gear tooth profile milling, hobbing, shaping, and broaching

    - Full-form gear grinding to DIN4

    Which brands of industrial gearboxes does Geographe service?

    We service a variety of industrial gearboxes, including those from David Brown, Flender, Fenner, Hansen, Lightnin, Brevini, and Valmet.