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Improving the longevity of wheels at your site.
Built to withstand
the toughest conditions
The Geographe Enhanced Performance™ (EP) Wheel is a high-strength, low-maintenance solution designed to outperform traditional cast wheels. Manufactured in Western Australia, this assembly is ideal for heavy-duty applications where structural integrity, wear resistance, and operational efficiency are critical.
The Challenge:
Standard Cast Wheels
ARE PRONE TO FailURE
A Western Australian mining customer experienced costly replacements and unexpected maintenance interruptions from their OEM wheels. The cause was premature wear and structural failures stemming from common defects in poorly manufactured castings. This leads to significant operational problems, including:
- Increased Maintenance Costs
Frequent replacements and labour-intensive repairs drain your maintenance budget. - Unplanned Downtime
A single wheel failure can halt an entire production line, leading to massive productivity losses. - Safety Risks
Catastrophic failure of a load-bearing wheel can create hazardous working conditions for personnel. - Damage to Infrastructure
Worn or failed wheels can cause significant damage to expensive rail lines and surrounding equipment.
The Solution:
Geographe
Forged Wheels
Our Enhanced Performance (EP) Wheels are engineered to eliminate common OEM failures. We use superior materials and processes to deliver a stronger, longer-lasting wheel.
- Reduce Costs
Cut maintenance expenses and eliminate middleman markups. - Increase Uptime
Extend part life with designs that correct OEM flaws. - Guaranteed Quality
Receive full transparency on production standards and quality control. - Expert Support
Our engineers provide expert guidance for your specific needs.
Wheels for Your Critical Assets
We engineer application-specific solutions for your site's highest-wear points.
Stacker & Reclaimer Bogie Wheels
The Operational Bottleneck
As the undercarriage for enormous stacker and reclaimer machines, these wheels travel along rails to manage stockpiles. They must endure immense loads and harsh conditions, where standard OEM wheels often suffer from premature wear and structural failure.
The Engineering Advantage
We utilize a case hardening process to create a hard, wear-resistant surface with a flexible core. This increases wheel life and reliability, reducing maintenance downtime and improving the overall efficiency of your stockpile operations.
Rotary Car Dumper Trunnions
The Operational Bottleneck
Trunnions act as the core pivot for a rotary dumper, supporting the entire weight of the dumper and a loaded rail car during the unloading cycle. This immense and repeated stress causes cracking and failure in inferior cast components.
The Engineering Advantage
By replacing castings with advanced forgings (offering up to 37% greater fatigue strength), our solution prevents premature failure and preserves structural integrity, ensuring safe and consistent unloading cycles.
Conveyor & Shuttle Wheels
The Operational Bottleneck
These wheels allow the shuttle head on a conveyor or ship loader to move back and forth for precise material distribution. Constant movement in highly abrasive, dusty environments causes rapid wear, impacting the accuracy and reliability of loading systems.
The Engineering Advantage
Our full contour hardening process achieves a deep, uniform case hardness for superior wear resistance. This guarantees long-term performance and accuracy, reducing the need for frequent replacements.
Idler & Drive Wheels
The Operational Bottleneck
Idlers and drive wheels are primary wear components in undercarriage and conveyor systems, subjected to constant abrasion and immense loads. Standard components wear quickly, leading to track/belt misalignment, bearing failure, and costly, production-halting downtime.
The Engineering Advantage
Our wheels feature advanced induction hardening for a deep, highly wear-resistant tread, combined with superior sealing to protect internal components from contamination. This extends the life of the entire system, ensuring reliable operation and reducing the frequency of costly undercarriage and conveyor maintenance.
How can Geographe Heavy Rolling Wheels optimise your maintenance operations?
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Reduce Costs
✅ Stock held for contracted customers: Made in advance to reduce downtime
✅ Faster lead times: As well as reduced downtime with prioritised stock orders
✅ Lower maintenance and labour costs: by preventing premature wheel failures
✅ Competitive pricing: No middleman markups
Superior Strength
✅ Increased Strength: Up to 26% stronger and 37% more fatigue-resistant than cast
✅Reduced failure: through heat treatment, bead blasting, and CNC finishing
✅Full Wheel Customisation: To suit your needs, including material, size, and hardness
✅ Transparent quality control: Providing confidence in product reliability.
What issues are you currently facing with your existing wheels? Let's work together and deliver a cost-effective, high-performance solution.
Let us know directly how we can help by completing the below form, and our team will be in touch.