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    CAT 777 MAINTENANCE
    JUST GOT SAFER.

    Looking for your new mate? The Ball Stud Removal Tool to suit Caterpillar 777 haul trucks is coming in early 2025.

    Cut Costs, Increase Safety and Boost Efficiency With 777 BSRT
    PI 2024 Caterpillar Haul Truck, BSRT

     

     

    Geographe Logo Specialised Tooling

    In collaboration with tier 1 miners, Geographe engineered the Ball Stud Removal Tool (BSRT), a specialised solution for removing seized ball studs in Caterpillar haul trucks.

    Our award-winning BSRT, originally engineered to suit Caterpillar 785, 789, and 793 models, has been adopted by over 70 companies worldwide, significantly reducing downtime and enhancing safety for field maintenance teams.

    From early 2025, the Ball Stud Removal tool will be available to suit Caterpillar 777 Haul Trucks - Kit part number 11542115.

     

    BHP
    FMG
    Mineral Resources
    Thiess
    Alcoa
    Piacentini
    South 32

    Challenge with Standard ball stud removal practices

    The Challenge

    Steering arm ball studs are prone to seizing in rugged environments and require regular testing and replacement.

    Removal is often time-consuming, labour-intensive, and risks damage from unsafe practices or excessive force.

    Streamline maintenance and minimise downtime

    Reduce significant bottlenecks in the maintenance of your Caterpillar 777 haul truck fleet.

    ManCost

    Eliminate Safety Hazards and Reduce Downtime

    Eliminate the need for hot works, grinding, hammering, and jacking. The BSRT enables faster extraction times and minimises maintenance delays.

    ReduceDamage

    Reduced damage to vehicle components

    Minimise vehicle damage by avoiding excessive force and unnecessary stress on components.

    TimeMoney

    Time Saving

    The BSRT significantly reduces the time required compared to traditional, labour-intensive methods. 

    PI 777 BSRT in attached to haul truck 01
    PI 777 BSRT in Case 02 (1)

    Safe and Easy to Use 

    Geographe's lightweight hydraulic removal tool simplifies ball stud removal.  It is a single-person operation item, can help reduce hazardous procedures and can improve efficiency. By being portable and easy to use, it can enhance safety and workflows.

    TimeMoney

    Safer and Hazard-Free Procedures

    Eliminate the need for hazardous tasks like hot works, grinding, hammering, and jacking; reducing injury risks and minimising reliance on non-compliant methods.

    Ergonomic

    Ergonomically Designed

    The BSRT is easy to handle, reducing strain and injury risk while meeting HSEQ considerations for safety and ergonomics.   The heaviest single item (tool body) is under 16KG.  The total kit weight including case and all ancillaries is 34KG.

    NoPower

    No Power Required

    Operates without electricity when using a hydraulic hand pump, making it perfect for remote or challenging work environments outside the workshop.

    What's in the Kit?

    • Removal tool body with rating certificate
    • Split locking retainer assembly
    • Hi-Force© 20T hydraulic cylinder with test and conformity certificate
    • 2X Cylinder spacer assemblies (23mm & 45mm thickness) to accommodate alternative 777 ball stud lengths
    • Allen Key for spacer installation and removal
    • Laminated user manual and BSRT usage log
    • Custom waterproof wheeled Pelican™ case for easy transportation

    Kit part number - 11542115

     

    BSRT-777-Case-RHS0053

    Add an Expression of Interest

    Due to high demand and limited initial stock, we are offering customers the opportunity to secure the 777 BSRT. You can also lodge an expression of interest below.

     

    BSRT 777 Landing Page Visual

    Ready to improve site safety and productivity?

    Add an expression of interest below and start using the Ball Stud Removal Tool on your site from early 2025.